• Heavy-duty bulk packaging, engineered around your operation.
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(215) 949-3672
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Built for demanding bulk applications

Heavy-Duty
Gaylord Corrugated Boxes & Shipping Containers

Protect, store, and ship heavy, loose, or flowable products with custom gaylord shipping containers engineered to your exact specifications. Available in double-wall and triple-wall corrugated construction, custom sizes, and with lids.specifications.

Request Your Custom Quote
Call (215) 949-3672

Disclaimer: *Stacking strength depends on final approved design, contents, humidity, and handling conditions.specifications.

  • Double & triple wall
  • Custom sizes & printing
  • Small lots to truckloads
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*Actual stacking performance depends on approved design, contents, environment, and handling conditions.
100+

Years Combined Experience in Gaylord Box Manufacturing

1-6

Color Direct Print on Gaylord Corrugated Boxes

CAD

Design & Sample Support for Custom Gaylord Containers

Flexible

From Small Lots to Full Truckloads of Gaylord Shipping Boxes
Purpose-built protection

Your Bulk Products Need More Than a Standard Cardboard Box

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(215) 949-3672
Request a Quote

Heavy resins, powders, produce, and industrial parts put extreme pressure on standard packaging. Our gaylord boxes are large, heavy-duty corrugated shipping containers designed specifically for demanding storage, handling, and bulk shipping. Unlike standard cardboard gaylord boxes, our containers are built around your product weight and pallet system.

Heavy-Duty Gaylord Construction

Available in double-wall and triple-wall gaylord boxes. Multiple corrugated boards are laminated for added strength and puncture resistance for heavy loads.

Strong Stacking Performance

Properly specified large gaylord boxes support safe, organized warehouse storage and vertical stacking to maximize floor space.

Built for Bulk Shipping

An efficient gaylord shipping container for plastic resins, powders, produce, food products, granulated materials, industrial components, and other loose bulk products.

Long-Term Warehouse Storage

Durable corrugated gaylord packaging helps protect products during extended storage and multi-cycle distribution.

Custom Sizes & Gaylord Boxes With Lids

We manufacture gaylord boxes with lids, custom footprints to fit standard 40x48 pallets, and custom heights to match your fill system.

Custom Printing & Branding

Add logos, handling instructions, barcodes, and product ID with our 1-6 color direct print capability for gaylord packaging boxes.

Not sure which construction fits your application? Discuss your packaging requirements →

Built around your operation

Custom Gaylord Shipping Boxes, Specified Down to the Detail

Your product, fill method, warehouse, and shipping conditions are unique. Every gaylord corrugated box we build is specified accordingly.

01

Dimensions

We build gaylord boxes to custom dimensions to fit your product geometry, standard pallet footprint, filling systems, and trailer height.
02

Board & Construction

Select double-wall or triple-wall gaylord box construction and board grade based on product weight and stacking needs.
03

Printing & Branding

Apply custom logos, instructions, barcodes, or retail graphics to your gaylord shipping cartons.
04

CAD-CAM Samples

Review structural concepts and samples of your custom gaylord container before full production begins.
DIMENSION CONTROL

Dimension Control - Designed to Fit The Way You Work

Specify your gaylord box dimensions around product weight, pallet size, warehouse handling, and transport requirements. Whether you need large gaylord boxes for lightweight produce or triple wall gaylord boxes for heavy resins, we engineer it to fit.
Request Custom Specifications for Gaylord Boxes
Versatile bulk packaging

Engineered For a Wide Range of Products and Industries

Tell us what you are packaging, its approximate weight, required dimensions, storage conditions, and shipping method.
Plastic Resins
Powders
Produce
Food Products
Granulated Materials
Manufacturing Components
Industrial Materials
Loose Bulk Products
Heavy Packaged Goods
Warehouse Storage
Distribution
Recycling
Disclaimer: Every application is different. Final specifications for your corrugated gaylord boxes should be evaluated for product weight, fill method, handling, humidity, transport, and stacking requirements.

Every application is different.

Final specifications should be evaluated for product weight, fill method, handling, humidity, transport, and stacking requirements.
Find the right solution
A clear path to production

Getting The Right Gaylord Box Is Simple

Tell Us What You Are Packaging

Share product type, approximate weight per box, desired dimensions for your gaylord box, quantity, storage, timeline. Example: 500 triple wall gaylord boxes with lids.

Review Your Gaylord Packaging Options

We help evaluate size, board grade, double-wall vs triple-wall construction, gaylord boxes with lids options, printing, etc.

Receive Your Custom Quote

Pricing for your gaylord corrugated boxes is prepared around approved specs, quantity, delivery.
Start Your Quote
More than a box supplier

Packaging Expertise That Supports Your Operation

From structural design to printing and fulfillment support, AK Packaging brings hands-on guidance to custom corrugated projects.

Hands-On Assistance

Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.

Product Design

Professional design staff and modern CAD systems support structural integrity and practical performance.

Direct Print

One- through six-color direct print capability supports graphics, branding, identification, and handling information.

Pack-Out & Fulfillment

Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.
Talk to Us
(215) 949-3672
Request a Quote
Customer confidence

Trusted for Responsive Service and Packaging Knowledge

Long-standing customers highlight AK Packaging’s design support, responsiveness, consistency, and ability to solve packaging challenges.

  • “AK Packaging supplies all of our locations. I am always confident placing my orders, knowing they will deliver to our locations on time. We have many SKUs, and some are unique to each facility. The AK team has caught PO mistakes many times in the past, which would have caused delays. They continue to be a valued supplier.”
  • “We switched to AK Packaging after being with our previous supplier for many years. AK showed us new design options for our packaging, which our old supplier never had done. It improved our packaging, while lowering our overall costs. We appreciate their knowledge of the industry and their professionalism. They have successfully offered solutions through the years for issues we have faced with our product packaging, as well as new product development.”
  • “The AK Packaging team continues to exceed our expectations. Their knowledge of packaging design, and their sampling process is always appreciated. Their quick turnaround on quotes and deliveries is always consistent.”
  • “Our company began a business relationship with AK Packaging over 20 years ago. Their customer service continues to be top rate. They inventory our items, allowing us to bring in supply as needed. This service alone has been so advantageous to our production, while lowering stress. We look forward to many more years with them.”
  • “AK Packaging continues to work with our tight deadlines. They have gone up and above many times for us through the years, allowing an uninterrupted process of our production so to meet our customer’s high demands.”
  • “We have done business with AK Packaging for many years. Their customer service is excellent. Their knowledge of all the different styles of corrugated packaging has allowed us to package our product with great efficiency.”
Frequently asked questions

What Buyers Usually Need to Know

Have a technical question or a unique requirement? Call our team for direct assistance.

Call (215) 949-3672
What is a gaylord box?
A gaylord box, also called a gaylord container, gaylord shipping container, or gaylord corrugated box, is a large, heavy-duty corrugated container mounted on a pallet. It is designed for storing and transporting bulk quantities of heavy, loose, solid, or flowable products like resins, powders, and produce.
What are gaylord corrugated boxes made of?
Gaylord corrugated boxes are made from heavy-duty corrugated board. Most are made in double-wall or triple-wall gaylord box construction where multiple layers of corrugated are laminated together for extra strength, burst resistance, and stacking performance.
What is the difference between double-wall and triple-wall gaylord boxes?
Double-wall gaylord boxes have two layers of corrugated fluting and are ideal for up to ~1500 lbs. Triple-wall gaylord boxes have three layers and are used for very heavy or high-stacking applications, often supporting 2000+ lbs per container. We recommend based on your product weight and storage needs.
Do you offer large gaylord boxes and custom sizes?
Yes. All gaylord boxes are custom manufactured. We can produce large gaylord boxes with custom length, width, and height to match your pallet footprint (typically 40x48), fill system, and warehouse racking requirements.
What are gaylord shipping containers used for?
Gaylord shipping containers are bulk shipping boxes used for plastic resins, powders, granulated materials, produce, food products, manufacturing components, industrial materials, recycling, and distribution. They are a low-cost alternative to rigid containers for one-way bulk shipping.
Do you sell gaylord boxes with lids?
Yes, we manufacture gaylord boxes with lids including corrugated lids, partial lids, and full top caps. Lids provide extra protection for long-term storage and help with stacking your gaylord shipping cartons.
Get pricing for your project

Request a Custom Gaylord Corrugated Box Quote

Share basics of your application for gaylord shipping containers. An AK Packaging rep can review and help identify right triple-wall or double-wall solution.

Call a packaging specialist

(215) 949-3672

Email your requirements

sales@akpkg.com
  • Custom dimensions for gaylord shipping boxes
  • Custom dimensions for gaylord shipping boxes
  • Gaylord boxes with lids and custom printing support
  • Small lots to truckload quantities of gaylord containers

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