• Heavy-duty bulk packaging, engineered around your operation.
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(215) 949-3672
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Built for demanding bulk applications

Heavy-Duty
Gaylord Boxes
Built to Perform

Protect, store, and transport heavy, solid, loose, or flowable products with custom bulk packaging engineered for your specifications.

Request Your Custom Quote
Call (215) 949-3672
  • Double & triple wall
  • Custom sizes & printing
  • Small lots to truckloads
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*Actual stacking performance depends on approved design, contents, environment, and handling conditions.
100+

Years of combined experience

1-6

Color direct print capability

CAD

Design and sample support

Flexible

Small lots to truckload orders
Purpose-built protection

Your Bulk Products Need More Than a Standard Cardboard Box

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(215) 949-3672
Request a Quote

Heavy, loose, and flowable products can place significant pressure on ordinary packaging. AK Packaging creates corrugated bulk containers designed for demanding storage, handling, and shipping environments.

Heavy-Duty Construction

Multiple corrugated boards can be laminated together, commonly in double- or triple-wall configurations, for added strength and structure.

Strong Stacking Performance

Properly specified Gaylords can support organized warehouse storage and vertical stacking for more efficient use of floor space.

Designed for Bulk Products

An efficient packaging option for resins, powders, produce, food products, industrial materials, components, and other bulk goods.

Long-Term Storage

Durable corrugated construction helps protect products during extended warehouse storage and transportation cycles.

Custom Printing

Add branding, handling instructions, barcodes, product identification, retail messaging, or other printed information.

Packaging Support

Work with knowledgeable packaging professionals to evaluate size, structure, board grade, printing, and order requirements.

Not sure which construction fits your application? Discuss your packaging requirements →

Built around your operation

Custom Gaylord Boxes, Specified Down to the Details

Your product, fill method, warehouse, pallet system, and shipping conditions are unique. Your bulk packaging should be selected accordingly.

01

Dimensions

Fit products, pallets, filling systems, and transportation needs.
02

Board & Construction

Select wall configuration and board grade for the application.
03

Printing & Branding

Apply logos, instructions, barcodes, or retail graphics.
04

CAD-CAM Samples

Review structural concepts before full production.
DIMENSION CONTROL

Designed to fit the way you work.

Specify dimensions around product geometry, pallet footprint, warehouse handling, and transport requirements.
Request Custom Specifications
Versatile bulk packaging

Engineered for a Wide Range of Products and Industries

Tell us what you are packaging, its approximate weight, required dimensions, storage conditions, and shipping method.
Plastic Resins
Powders
Produce
Food Products
Granulated Materials
Manufacturing Components
Industrial Materials
Loose Bulk Products
Heavy Packaged Goods
Warehouse Storage
Distribution
Recycling

Every application is different.

Final specifications should be evaluated for product weight, fill method, handling, humidity, transport, and stacking requirements.
Find the right solution
A clear path to production

Getting the Right Gaylord Box Is Simple

Tell Us What You Are Packaging

Share the product type, approximate weight, desired dimensions, quantity, storage conditions, and timeline.

Review Your Packaging Options

We help evaluate size, board grade, wall construction, printing, and other project requirements.

Receive Your Custom Quote

Pricing is prepared around the approved specifications, quantity, production needs, and delivery requirements.
Start Your Quote
More than a box supplier

Packaging Expertise That Supports Your Operation

From structural design to printing and fulfillment support, AK Packaging brings hands-on guidance to custom corrugated projects.

Hands-On Assistance

Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.

Product Design

Professional design staff and modern CAD systems support structural integrity and practical performance.

Direct Print

One- through six-color direct print capability supports graphics, branding, identification, and handling information.

Pack-Out & Fulfillment

Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.
Talk to Us
(215) 949-3672
Request a Quote
Customer confidence

Trusted for Responsive Service and Packaging Knowledge

Long-standing customers highlight AK Packaging’s design support, responsiveness, consistency, and ability to solve packaging challenges.

  • “AK Packaging supplies all of our locations. I am always confident placing my orders, knowing they will deliver to our locations on time. We have many SKUs, and some are unique to each facility. The AK team has caught PO mistakes many times in the past, which would have caused delays. They continue to be a valued supplier.”
  • “We switched to AK Packaging after being with our previous supplier for many years. AK showed us new design options for our packaging, which our old supplier never had done. It improved our packaging, while lowering our overall costs. We appreciate their knowledge of the industry and their professionalism. They have successfully offered solutions through the years for issues we have faced with our product packaging, as well as new product development.”
  • “The AK Packaging team continues to exceed our expectations. Their knowledge of packaging design, and their sampling process is always appreciated. Their quick turnaround on quotes and deliveries is always consistent.”
  • “Our company began a business relationship with AK Packaging over 20 years ago. Their customer service continues to be top rate. They inventory our items, allowing us to bring in supply as needed. This service alone has been so advantageous to our production, while lowering stress. We look forward to many more years with them.”
  • “AK Packaging continues to work with our tight deadlines. They have gone up and above many times for us through the years, allowing an uninterrupted process of our production so to meet our customer’s high demands.”
  • “We have done business with AK Packaging for many years. Their customer service is excellent. Their knowledge of all the different styles of corrugated packaging has allowed us to package our product with great efficiency.”
Frequently asked questions

What Buyers Usually Need to Know

Have a technical question or a unique requirement? Call our team for direct assistance.

Call (215) 949-3672
What is a Gaylord box?
A Gaylord box is a large, heavy-duty corrugated container designed for storing and transporting bulk quantities of loose, solid, heavy, or flowable products.
Are double- and triple-wall options available?
Yes, Gaylord boxes are available in double- and triple-wall construction to provide additional strength, durability, and protection for heavy-duty applications.
Can I order a custom size?
Yes, we can manufacture Gaylord boxes in custom dimensions based on your product size, weight, storage, and shipping requirements.
Can Gaylord boxes be printed?
Yes, custom printing options are available. You can add your company logo, product information, handling instructions, or branding to the box.
How high can Gaylord boxes be stacked?
Stacking capacity depends on the box construction, product weight, storage conditions, and pallet support. Our team can recommend the right box strength for safe stacking.
What information is needed for a quote?
Please provide the required dimensions, quantity, product weight, wall strength, printing requirements, delivery location, and any special features needed.
Get pricing for your project

Request a Custom Gaylord Box Quote

Share the basics of your application. An AK Packaging representative can review your requirements and help identify the right packaging direction.

Call a packaging specialist

(215) 949-3672

Email your requirements

sales@akpkg.com
  • Custom dimensions and board grades
  • Double and triple-wall options
  • Printing and structural design support

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